How to choose electrical grade magnesium oxide powder
Learn how to select electrical grade magnesium oxide powder to provide efficient, economical performance for your electric heating pipes.
Did you know that choosing electrical-grade magnesium oxide powder depends on performance, conductivity, and water resistance? Electrical-grade magnesium oxide powder stands out as a leading solution that improves the performance of electric heating tubes and reduces costs.
Our comprehensive guide looks inside the world of electrical-grade magnesium oxide powder. We cover various types, from low-temperature magnesium oxide powder to medium-temperature and high-temperature magnesium oxide powder.
Table of Contents
Three types of electrical-grade magnesium oxide powder
There are many electrical-grade magnesium oxide powder types, each suited to specific needs, environments and applications. Understanding these different options is crucial to choosing the right brand of electric heating tubes. Here are the three main types:
Low-temperature magnesium oxide powder
Low-temperature magnesium oxide powder is a compound with the chemical formula MGO. It is a fine white powder used in various applications due to its thermal properties, stability and alkalinity.
When we refer to “low temperature” in magnesium oxide powder, we usually mean that the powder is calcined or processed at a lower temperature, which affects its reactivity and purity.
The resulting magnesium oxide generally has a smaller crystal size and higher surface area at lower calcination temperatures. This can make low-temperature magnesium oxide powder more reactive, benefiting specific applications.
Such as refractory materials、environment、agriculture、medicine、chemical intermediates、electrical insulation、etc.
Medium-temperature magnesium oxide powder
Medium-temperature magnesium oxide powder is a variant of MgO. Medium-temperature magnesium oxide powder suits environments requiring a balance between reactivity and high-temperature resistance, making it ideal for all significant industrial environments. Chinese magnesium oxide powder can provide long-lasting performance from 800°C to 1500°C, ensuring the powder maintains a balance between reactivity and stability. It is suitable for applications where reactivity is not high or low.
One of the outstanding features of medium-temperature magnesium oxide powder is its excellent thermal conductivity and insulation. The balance between thermal conductivity and insulation allows medium-temperature magnesium oxide powders to be used when heat must be carefully managed – either by dispersion to prevent localized overheating or by controlling heat to maintain energy efficiency. This duality makes medium-temperature magnesium oxide powder a versatile material in the electronics and construction industries.
In addition, electrical-grade magnesium oxide powder also has the characteristics of economy and availability.
This feature balances performance and cost well, making it a widely used and economically viable option for many industrial applications.
High-temperature magnesium oxide powder
High-temperature magnesium oxide powder, or dead-burned magnesium oxide, is produced by calcining the raw material magnesite (magnesium carbonate) at temperatures typically above 1500°C.
High-temperature magnesium oxide powder is suitable for various challenging environments and ideal for industrial environments. These environments take advantage of high-temperature magnesium oxide powder’s high melting point, corrosion resistance and thermal shock resistance, making it a critical material for industrial processes operating in some of the most challenging conditions.
One of the outstanding features of high-temperature magnesium oxide powder is its extremely high melting point. The melting point of dead-burned magnesium oxide is around 2800°C, which is one of the highest melting points among ordinary refractory materials. This makes it particularly suitable for refractory linings of furnaces in the steel and cement industries, which can withstand prolonged exposure to extremely high temperatures.
In addition, high-temperature magnesium oxide powder also has excellent thermal shock resistance. This means it can withstand rapid temperature changes without cracking. This is beneficial for many industrial processes involving sudden heating or cooling.
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Electrical grade magnesium oxide powder and traditional magnesium oxide powder
Electrical-grade magnesium oxide is a specialized form designed for high-performance electrical insulation. It has exceptionally high purity and specific physical properties, ensuring it functions effectively in electrical systems. Traditional magnesium oxide, while versatile, has a broader range of applications that only sometimes require such high levels of purity and performance consistency.
How to choose electrical grade magnesium oxide powder
Choosing the correct electrical grade magnesium oxide powder is critical for sustainable and cost-effective electric heating tubes. To get great results, you must consider the following key factors and features:
1.Working temperature
It is crucial to determine the maximum temperature that MGO powder can withstand. The choice of MGO depends on the maximum temperature used by your electric heating tube and the customer’s specific requirements.
For example, low-temperature magnesium oxide powder is suitable for working environments between 3°C and 700°C, medium-temperature magnesium oxide powder is suitable for working environments between 800°C and 1500°C, and high-temperature magnesium oxide powder is suitable for working environments between 800°C and 1500°C. The powder is suitable for working environments above 1500℃. Therefore, the use temperature is crucial to how to choose magnesium oxide powder.
2.Corrosion resistance
The chemical corrosion resistance of electrical-grade magnesium oxide powder is a crucial factor.
You should evaluate the chemical stability of your magnesium oxide powder in the presence of potential contaminants or reactive species you may encounter in your operating environment to ensure that the selected MGO retains its structural and chemical integrity when exposed to acids, bases, and solvent sex.
3. Electrical insulation ability
Determine electrical insulation needs, focusing on dielectric strength and resistivity. The selected magnesium oxide powder should have a high dielectric constant to prevent dielectric breakdown. It should be able to resist electric current to avoid short circuits and other electrical hazards.
4.Moisture resistance
Understanding the moisture-resistant properties of electrical-grade magnesium oxide powder is critical to making an informed decision. In electrical applications, the presence of moisture can cause the insulating properties of magnesium oxide to degrade, thereby increasing the risk of short circuits and electrical failures. Moisture can also cause chemical degradation of magnesium oxide, affecting its purity and reactive properties, which are critical for consistent performance.
Additionally, the moisture resistance of electrical-grade magnesium oxide powder prevents water-related degradation and maintains chemical stability, extending the life of the magnesium oxide powder. Magnesium oxide powder maintains its high resistivity and dielectric strength by resisting moisture absorption, which is critical for adequate insulation.
Evaluating these moisture-resistant properties will help you select a reliable, efficient electrical-grade magnesium oxide powder suitable for your work environment.
5.mechanical stability
The selected magnesium oxide powder should have a robust particle morphology that resists cracking, compaction, or segregation when subjected to physical stress, vibration, or impact, ensuring consistent application performance and service life.
6. Particle size and surface area considerations
Precisely defined particle size and surface area are critical to achieving the required packing density and surface coverage. Dense fillers may require fine powders, while larger particles may be preferred because of their less surface reactivity. The choice depends on the interactions between the MGO particles and their contact with other components.
7.Purity grade requirements
A high degree of purity is crucial for applications that cannot tolerate electrical or thermal impurities. The selected MgO powder should have minimal impurities to ensure high performance, particularly in high-precision electrical insulation.
8.Comply with standards and regulations
Magnesium oxide powder must comply with all relevant industry standards and regulations, including environmental, health and safety. Make sure the product is certified for use in your specific application, mainly if it is used in sensitive areas such as food processing or medical devices.
9.Supplier reliability and quality control
The ability to provide goods or services that consistently meet buyer requirements. Moreover, it maintains the high quality of electrical grade magnesium oxide powder.
When suppliers demonstrate high reliability and robust quality control, they will significantly contribute to the smooth operation and profitability of the procurement business. The relationship between a supplier and a buyer is strengthened when the supplier is viewed as a reliable part of the supply chain, able to provide products that meet the buyer’s quality and reliability standards.
These ten factors are crucial when choosing electrical-grade magnesium oxide powder. You can make an informed decision about your electric heating tube needs by evaluating these points.
Ranking of the top five electrical grade magnesium oxide factories in China
When choosing a top electrical-grade magnesium oxide powder brand, experience, innovation, and product variety must be considered. The following are four well-known brands that have made a significant impact in the electrical-grade magnesium oxide powder industry:
1.Dalian Datiehao Chemical Co., Ltd
Dalian Datiehao Chemical Co., Ltd. would be a chemical company based in Dalian, a major port city in Liaoning Province, China. The company’s focus would likely be on producing and supplying chemical products, which may include a broad range of chemicals used in various industrial, commercial, or consumer applications.
Given the industrial nature of the port city of Dalian, a company like Dalian Datiehao Chemical might deal with bulk chemicals for manufacturing processes, speciality chemicals tailored for specific industries such as pharmaceuticals, automotive, or electronics, or perhaps agricultural chemicals if they serve the agro-industrial sector.
The company might also be involved in research and development to create new chemical formulations to meet specific customer needs or improve existing chemical products. They could offer services to their clients, such as custom chemical blending, process optimization, and technical support.
For detailed information about the specific activities, product lines, certifications, and Dalian Datiehao Chemical Co., Ltd market presence.
2.Jiangsu Zehui Magnesium Base New Material Technology Co., Ltd
Jiangsu Zehui Magnesium Base New Material Technology Co., Ltd. is a company likely based in Jiangsu Province, China, which suggests a focus on innovative applications of magnesium in new materials. Given the reference to “New Material Technology” in its name, the company probably researches, develops, produces, and sells advanced magnesium-based materials.
These materials include lightweight alloys for automotive and aerospace applications, magnesium compounds for electronics, or new formulations that enhance the performance of traditional magnesium products. The “Science and Technology” aspect implies that the company could be at the forefront of developing cutting-edge processes for enhancing the properties of magnesium, such as improving its strength, corrosion resistance, or workability.
Moreover, Jiangsu Zehui’s operations would typically involve collaboration with research institutions, adopting environmentally friendly practices, and contributing to the growing market for lightweight materials in various industries.
3.CHIMAG
The annual output of the CHIMAG factory exceeds 100,000 tons of magnesium oxide powder. CHIMAG was founded in 2006. Before this, CHIMAG owned magnesium mining and combustion plants, providing high-quality raw materials to major electrical-grade magnesium oxide manufacturers.
CHIMAG Chairman Jasper founded the company based on CHIMAG’s 15 years of experience in raw material mining and processing. The current products include high-temperature, high-temperature, and moisture-proof, heavy silicon moisture-proof electrical grade magnesium oxide powder, mineral insulated cable grade magnesium oxide powder, iron plate powder, etc. Suitable for various civil and industrial electric heating elements and mineral-insulated fire-resistant cables
4.Liaoning Ningchuang Refractory Material Co., Ltd
Liaoning Ningchuang Refractory Material Co., Ltd. is a company based in Liaoning, China, specializing in producing and developing refractory materials. These materials are essential for high-temperature processes in various industries, including steelmaking, cement, ceramics, and glass manufacturing.
The company likely offers a wide range of refractory products, such as bricks, castables, mortars, and precast shapes, tailored for different thermal, mechanical, and chemical conditions. They may also provide services like refractory design, installation, maintenance, and after-sales support.
While I have yet to get specific details about their market presence, technology, or customer base, companies like Liaoning Ningchuang typically focus on innovation to improve the performance and efficiency of their products. They may also be involved in international trade, exporting materials to various countries and participating in global industrial supply chains.
5.DA Shiqiao you tong refractory materials Co., Ltd.
Dashiqiao Yutong Refractory Materials Co., Ltd. is a Chinese company specializing in manufacturing and supplying refractory materials. Yutong Refractory Materials Co., Ltd. is located in Dashiqiao City, known as the “Magnesium Capital of China”. With an advantageous geographical location and abundant magnesite resources, we can make full use of local mineral resources for production.
The company manufactures various refractory products, including various grades of magnesium oxide, which are critical for high-temperature industrial processes. Its products are often used in industries that require materials to withstand high temperatures without deformation or cracking, such as steelmaking, cement production, glass manufacturing, non-ferrous metal processing, etc.
Yutong Refractories is known for its commitment to quality and innovation, investing in new technologies and production methods to improve the performance and reliability of its refractory products. They are also known for their customer-centric approach, providing tailor-made solutions to meet specific industry needs and ensuring that their products meet strict quality standards.
Dashiqiao Yutong Refractory Materials Co., Ltd. is based in the domestic and international markets and is committed to becoming a competitive and trustworthy refractory material supplier globally.
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Conclusion
Your production requires materials that meet and exceed the necessary standards. CHIMAG electrical grade magnesium oxide powder is of superior quality and is surface treated with a silicone polymer to ensure enhanced water resistance and excellent electrical conductivity.
The suitable materials can make all the difference for a company like yours specializing in quality electric heating tubes. You are looking for a supplier that offers competitive prices and quality you can trust. CHIMAG is committed to strict quality control and advanced technical processes aligned with your sourcing priorities to ensure your products remain market-leading.
CHIMAG understands the challenges of cross-border communication and prioritizes efficient, precise interactions, ensuring your issues are resolved promptly and your orders are delivered on time. This approach minimizes the risk of missing sales peaks due to shipping delays, a pain point you have encountered.
In short, CHIMAG’s electrical-grade magnesium oxide powder is more than a product. It is a commitment to quality, reliability and customer satisfaction that meets the high standards and expectations of discerning company owners and buyers like you.
Ready to improve the quality of your electric heating pipes with electrical-grade magnesium oxide powder?
Now that you have gained valuable insights into choosing the suitable electrical grade magnesium oxide powder, it is time to take action. Using CHIMAG’s electrical grade magnesium oxide powder can make your electric heating pipe products environmentally friendly and cost-effective.
You can visit our About CHIMAG page to learn more about CHIAMG and our commitment to electrical-grade magnesium oxide powder solutions. Learn how we lead the way in selecting premium electrical-grade magnesium oxide powder.
Feel free to explore our OEM services for a custom solution to meet your specific needs. We are dedicated to designing and supplying the perfect electrical-grade magnesium oxide powder to meet your needs. Are you ready to take the next step? Contact us today for a consultation and improve the quality of your electric heating pipes with electrical-grade magnesium oxide powder. Visit our contact Us page to start your journey toward a brighter, sustainable future. We make the global sustainable energy dream a reality!